5-7-2-proverka-sistemy-upravleniya-dvigatelem.html
5.7.2. Check of a control system by the engineThe electronic control unit constantly запитывается from the storage battery through a conclusion «38» protected by a safety lock No. 41 (7,5 And), being in the assembly block of a motor compartment. At turning on of the switch of devices and a starter tension from the storage battery arrives on conclusions «25» both «37» EBU sockets and a conclusion «7» electromagnetic valves останова a diesel engine on a chain protected by the fuse No. 25 (10 And), being in the assembly block of salon of the car. Besides, the resolving signal from an immobilizer through a conclusion «30» connects a conclusion of "106" blocks of the EBU socket that leads to short circuit of a power chain of the relay of inclusion before - and poststarting heating on "weight". At operation of the specified relay tension moves on heating candles during time depending on temperature of cooling liquid. Permission to start-up of the EBU engine receives through a conclusion «28» on a chain protected by the fuse No. 26 (7,5 And), being in the assembly block of salon of the car. On cars with the conditioner at operation of the engine idling the conclusion of "8" blocks of the EBU socket is connected on "weight" on a chain protected by the fuse No. 6 (7,5 And), a food moves on the relay of turning on of the conditioner. At operation of the specified relay the compressor of the conditioner and tension turns on arrives on the electromagnetic valve of the accelerated idling on a chain protected by the fuse No. 30
(7,5 And). Checks are carried out according to indications of tab. 3.15 — 3.17.
Table 3.15 Check of power-supply circuits CD20 engine COURT
Order of connection of the control device to conclusions
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Check conditions
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Result of check, control values
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Possible malfunction
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Conclusion «38» EBU and massa sockets
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The switch of devices and starter is switched off
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U=Uак. Bath.
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Wire break between the storage battery and a conclusion «38» EBU sockets. The safety lock No. 41 burned down. Unreliability of connections in the assembly block of a motor compartment
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Conclusions of "1" socket of the relay of inclusion of prestarting heating and "weight"
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The same
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The same
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Wire break between a conclusion of "1" relay of prestarting heating and the storage battery. The safety lock No. 41 burned down
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Conclusion «2» sockets of the relay of inclusion of prestarting heating and "weight"
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»
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»
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The relay of inclusion of prestarting heating is faulty
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Conclusion «106» EBU and massa sockets
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»
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»
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Wire break between a conclusion «2» sockets of the relay of inclusion of prestarting heating and a conclusion «106» EBU sockets
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Conclusion «3» sockets of the relay of inclusion of prestarting heating and "weight"
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»
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»
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Wire break between the storage battery and a conclusion «3» sockets of the relay of inclusion of prestarting heating. The safety lock "and" in the assembly block of a motor compartment burned down. Unreliability of connections in the assembly block of a motor compartment
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Conclusion of "1" socket of the switch of devices and starter and "weight"
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»
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»
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Wire break between the storage battery and a conclusion of "1" socket of the switch of devices and a starter. «i» safety lock in the assembly block of a motor compartment burned down. Unreliability of connections in the assembly block of a motor compartment
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Conclusions «3» sockets of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner and "weight"
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»
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»
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Wire break between the storage battery and a conclusion «3» sockets of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner. The safety lock No. 30 in the assembly block of a motor compartment burned down. The safety lock «д» in the assembly block of a motor compartment burned down. Unreliability of connections in the assembly block of a motor compartment
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Conclusion of "1" socket of an immobilizer and "weight"
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»
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»
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Wire break between the storage battery and a conclusion of "1" socket of an immobilizer. The safety lock No. 24 in the assembly block of salon of the car burned down. Unreliability of connection of wires in the assembly block of salon of the car
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Conclusion «2» and «3» sockets of the switch of devices and starter and "weight"
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To turn a key in the switch of devices and a starter in the situation "ASS", then in the situation "ON"
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»
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The switch of devices and starter is faulty
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Conclusions «25», «37» EBU and massa sockets
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To turn a key in the switch of devices and a starter in the situation "ON"
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»
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Wire break between the switch of devices and a starter and conclusions «25», «37» EBU sockets. The safety lock No. 25 in the assembly block of salon of the car burned down. Unreliability of connection of wires in the assembly block of salon of the car
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Conclusion «2» sockets of an immobilizer and "weight"
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The same
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»
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The immobilizer is faulty
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Conclusion «30» EBU and massa sockets
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»
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»
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Wire break between a conclusion «2» immobilizers and a conclusion «30» EBU sockets
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Conclusion «7» TNVD and massa sockets
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»
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»
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Wire break between the switch of devices and a starter and the electromagnetic valve останова a diesel engine. The safety lock No. 25 in the assembly block of salon of the car burned down. Unreliability of connection of wires in the assembly block of salon of the car
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Conclusion «5» sockets of the relay of inclusion of prestarting heating and "weight"
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»
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»
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The relay of inclusion of prestarting heating is faulty
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Wire of a food of candles of an incandescence and "weight"
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»
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»
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Break of the wire connecting a conclusion of "5" relays of prestarting heating and a glow plug
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106 socket of EBU and "weight"
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To turn a key in the switch of devices and a starter in the situation "ON"
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U=0
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EBU is faulty
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Conclusion «6» sockets of the switch of devices and starter and "weight"
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To turn a key in the switch of devices and a starter in the situation "ST"
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U=Uак. Bath.
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The switch of devices and starter is faulty
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Conclusion «28» EBU and massa sockets
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The same
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The same
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Wire break between a conclusion «28» EBU sockets and a conclusion «5» sockets of the switch of devices and a starter. The safety lock No. 26 in the assembly block of salon of the car burned down. Unreliability of connections of wires in the assembly block of salon of the car
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Conclusion of "1" socket of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner and "weight"
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The engine idles, the conditioner is switched off
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»
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Wire break between the switch of devices and a starter and a conclusion of "1" socket of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner. The safety lock No. 6 in the assembly block of salon of the car burned down. Unreliability of connections of wires in the assembly block of salon of the car
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Conclusion «2» sockets of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner and "weight"
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The same
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»
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The relay of turning on of the electromagnetic coupling of the compressor of the conditioner is faulty
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Conclusion «8» EBU and massa sockets
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»
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»
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Wire break between the relay of turning on of the electromagnetic coupling of the compressor of the conditioner and EBU. The sensor of pressure of a coolant is faulty
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Conclusion «5» sockets of the relay of turning on of the electromagnetic coupling of the compressor of the conditioner and "weight"
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The engine idles, the conditioner is switched on
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»
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The relay of turning on of the electromagnetic coupling of the compressor of the conditioner is faulty
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Conclusion of "1" socket of the electromagnetic valve of the accelerated idling and "weight"
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The same
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»
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Wire break between a conclusion of "1" socket of the electromagnetic valve of the accelerated idling and a conclusion of "5" relays of turning on of the electromagnetic coupling of the compressor of the conditioner
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Table 3.16 Check of resistance of sensors and electromagnetic valves COURT
Checked element of system
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Conclusions or points of connection of the device
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Control values, result of check
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Possible malfunction
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Sensor of frequency of rotation of the engine
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Conclusions «17», «23» and «36» EBU sockets
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R= 1,6 Ohm
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The sensor of frequency of rotation of the engine is faulty. Wire break between a conclusion «4» sockets of the sensor and conclusions «23», «36» EBU sockets. Wire break between a conclusion «5» sockets of the sensor and a conclusion «17» EBU sockets
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The sensor of temperature of cooling liquid
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Conclusions «15», «23» and «36» EBU sockets
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Value of resistance at temperature: 11,5кОмпри 15 ° With; 5,6 kiloohms at 0 ° With; 3,7кОмпри 10 ° With; 1,2 kiloohms at 40 ° With
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The sensor of temperature of cooling liquid is faulty. Wire break between a conclusion of "1" socket of the sensor and a conclusion «13» EBU sockets. Wire break between a conclusion «2» sockets of the sensor and conclusions «23» and «36» EBU sockets
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Electromagnetic valve of regulation of a corner of an advancing of injection of fuel
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Conclusion «108» EBU sockets and case of the electromagnetic valve
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R= 0,5 Ohm
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The electromagnetic valve of regulation of a corner of an advancing of injection of fuel is faulty. Unreliability of connections in a bunch of wires
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Case of the electromagnetic valve of regulation of a corner of an advancing of injection of fuel and "weight"
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R= <0,5 Ohm
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Unreliability of contact in a point of connection of "weight" of the valve and TNVD
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The electromagnetic valve of the accelerated idling
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Conclusions «1» and «2» sockets of the valve
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R= 39 Ohm
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The electromagnetic valve of the accelerated idling is faulty
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Conclusion «2» sockets of the valve
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R= <0,5 Ohm
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-
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The sensor of existence of a key in the lock of the switch of devices and a starter
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Conclusions «1» and «2» sockets of the sensor
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The key is not inserted into the lock - R = infinity. The key is established in the lock - R <0,5 Ohm
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The sensor of existence of a key in the lock of the switch of devices and a starter is faulty
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Sensor of speed of movement of the car
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Conclusions «1» and «2» sockets of the sensor
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R= 250 Ohm
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The sensor of speed of movement of the car is faulty
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Points of connection of weight of EBU
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Conclusion «26», «39», «101» and «195» EBU and massa sockets
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R <0,5 Ohm
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Wire break between conclusions «26», «39», «101» and «106» and "weight"
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Table 3.17 Check of chains of power supply or passing of signals of sensors and electromagnetic valves COURT
Checked element of system
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Conclusions or points of connection of the device
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Control values, result of check
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Possible malfunction
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The sensor of temperature of cooling liquid
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Conclusions «15», «23» and «36» EBU*
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U= 5B
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EBU is faulty
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Sensor of frequency of rotation of the engine
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Conclusions «17», «23» and «36» EBU **
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Tension change from 0 to 5 In depending on frequency of rotation of the engine
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The sensor of frequency of rotation of the engine is faulty
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The sensor of speed of movement of the car (at car movement)
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Conclusions «1» and «2» sensors **
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Tension change from 0 to 5 In depending on speed of movement of the car
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The sensor of speed of movement of the car is faulty
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Electromagnetic valve of regulation of a corner of an advancing of injection of fuel
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Conclusion «6» TNVD and massa sockets ***
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U= 12 In
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EBU is faulty
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*При the switched-off switch of devices and a starter.
** At the working engine.
*** At the working cold engine.
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Fig. 3.43. Numbering of conclusions of a block of wires of the EBU socket of the CD20 engine (rear view)
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The NOTE to tab. 3.16
Checks are carried out on conclusions of a block of wires of the EBU socket (see fig. 3.43), thus the plug socket should be disconnected from EBU. During measurements plug sockets of checked devices are not disconnected.
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The NOTE to tab. 3.17
Checks are carried out on conclusions of a block of wires of EBU (see fig. 3.43) at the joined shtekerny socket. For simplification of checks it is necessary to use the transitional block connected consistently between EBU and its shtekerny socket.
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PREVENTIONS
That at check and adjustment COURT not to get traumas and not to put out of action system knots, observe the following rules:
— do not allow operation of the engine if clips of wires are badly fixed on plugs of the storage battery;
— do not disconnect a wire from plugs of the storage battery on the working engine;
— disconnect the storage battery from an onboard network at its charging on the car from an extraneous source of a current;
— do not start the engine by means of an extraneous source tension more than 12 In;
— do not separate the EBU socket at the included ignition;
— before connection of plug sockets be convinced of absence of damages and oxidation traces on contacts of vilochny and rozetochny parts, and also in reliability of connection of sockets;
— make sure available a rubber sealant of blocks and a fixing spring;
— the damaged spring replace;
— before work on the car with electric welding application including dot, separate the EBU socket.
— remove EBU if the car is exposed to influence of temperatures from above
80 ° With (for example, before a room of the freshly painted car in the drying chamber);
— before compression check in cylinders separate the plug socket (gray color on TNVD) the electromagnetic valve останова a diesel engine;
— do not check a wire and their connection by a control lamp;
— do not check «on a spark» tension existence in a chain;
— disconnect the storage battery before measurement of resistance of elements of electric equipment of the car;
If the car is equipped with an autoradio tape recorder with a code, before shutdown of the storage battery remember a code of inclusion of an autoradio tape recorder.
At checks it is forbidden to attach tips of lengthening wires of the control device to socket conclusions. It is necessary to shift a protective cover of a block and to attach tips from an entrance of wires in a block or to use a special terminal block. In the latter case marking of conclusions of a terminal block should correspond to marking of conclusions of the EBU socket.
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Preliminary checks
Before check COURT perform the works described below, and eliminate the malfunctions revealed thus:
— be convinced of normal work of a chain of start-up of the engine: storage battery, power wires and starter;
— be convinced available enough of fuel of the corresponding quality, of the correct installation of the fuel filter, and also that the filter is not littered;
— check tightness of systems of a retsirkulyatsiya паров fuel and karterny gases, and also a condition of hoses of system (should not be pressed);
— check air intake system: pipelines and laying should be tight, collars are tightened, the filtering element should be pure; the system of a retsirkulyatsiya of the fulfilled gases should be serviceable, pipelines are tight;
— check a condition of a chain of prestarting heating: an integrity and compliance of wires to recommended characteristics;
— the engine power supply system fuel should be tight, podtekaniye in unions and pipelines are not admissible;
— be convinced of tightness of system of production of the fulfilled gases; check a condition and adjustment of a cable of a drive of management by supply of fuel: a course from an emphasis against the stop and ease of moving; length of a course of a control lever supply of fuel depending on the provision of a pedal;
— estimate a technical condition of the engine: compression, installation of an initial corner of an advancing of injection of fuel, tightness of laying of a head of the block of cylinders, TNVD condition etc.
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